I've decided to start a thread specifically for the forged carbon APs. As some of you may or may not already know, I've been experimenting with producing my own forged carbon parts but was reluctant to start a thread on it until I could satisfy myself that my efforts would not be futile. Also, I didn't feel that it would be right to capture peoples' interest and then disappoint them, so I kept a relatively low profile as I worked behind the scenes.
While my initial tests with the material proved fruitful, I can say with all honesty that once the tooling for the real parts had been done and I was making the first actual watch parts, I had a bad feeling in the pit of my stomach that the test was going to be a failure. The three hour curing process was painfully long, as I had no way of knowing how bad the damage was before the moulds could be opened. Much to my surprise though, the parts actually turned out rather well. To be honest, my initial expectations were rather low to begin with.
So far I can tell you this much about making these parts: it's exceedingly delicate and frustrating. The mould cavities are very small and challenging to fill, the forging process takes about 3 hours and then probably another 3 to manually clean the parts. Sufficed to say, I don't think that this process lends itself well to any kind of mass-production and is probably why we haven't seen the factories do anything like this yet.
While I thought of taking pictures of just the parts, I was actually more keen to determine whether the pieces would actually fit back onto the watch properly, so as soon as the parts were cleaned, I bolted them back into place and the whole process was surprisingly trouble-free. There are a few defects that I noticed during the fitting process, but it has been extremely educational and have found ways to remedy these for future parts: my watch's role in all this was to be the proverbial guinea pig, and it's doing its job very well.
And now that I've ranted, here are some crude but adequate photos of the new forged carbon parts for your evaluation.
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